A 200 TPH aggregate crushing plant can produce approximately 200 tons of crushed material per hour and is widely used in quarrying, road construction, and aggregate production.
A 200 TPH aggregate crushing plant normally includes:
* Feeding system
* Primary crusher
* Secondary crusher
* Vibrating screen
* Belt conveyors
* Electrical control system
Depending on the material and final products, additional crushing or sand-making equipment may be required.
Typical Crushing Process
For hard rock, a common process is:
Raw Material → Vibrating Feeder → Jaw Crusher → Cone Crusher → Vibrating Screen → Finished Aggregates
The screen separates the crushed material into different sizes.
Oversized material can be returned to the crusher through a conveyor for further crushing.
How to Design a 200 TPH Plant
1. Raw Material
The hardness and abrasiveness of the material affect crusher selection.
Granite, basalt, and other hard rocks usually require heavy-duty crushing equipment.
2. Feed Size
The maximum feed size determines the suitable primary crusher.
A large feed size may require a larger jaw crusher.
3. Final Product Size
The required products may include:
* 0–5 mm
* 5–10 mm
* 10–20 mm
* 20–30 mm
The actual product sizes depend on the customer’s application and local market demand.
4. Crushing Stages
A two-stage plant may be sufficient for some materials.
A three-stage plant may be better when smaller and more precisely shaped aggregates are required.
5. Screening
The vibrating screen is an important part of the plant.
Its capacity should match the crushing system to prevent bottlenecks.
How to Improve Plant Efficiency
A good layout should minimize unnecessary transportation of material. The distance between crushers, screens, and conveyors should be considered during plant design.
Regular maintenance is also important for stable production.
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